C O M P O S I T E S V C I

CASE STUDY

Supporting a New Client Through Their Product Design Revision While Exceeding Their Expectations

About the Project

Project date:

2024

Industry:

Specialized Transport

Processes used:

RSB (Reusable Silicone Bag)


Challenges

Work collaboratively with our client to develop innovative solutions that enhance product value.

  • Identify limitations and challenges associated with current manufacturing methods
  • Propose innovative manufacturing approaches to improve performance and efficiency
  • Reviewing every production step to fully leverage

Investments to Increase Production Capacity

Actions Taken

Molding Technology

  • Developed a new RSB (Reusable Silicone Bag) molding technology
  • Designed molds with removable sections to improve manufacturability and efficiency

Assembly Tooling

  • Designed dedicated assembly tooling optimized for the new molding technology

Material Handling

  • Developed specialized equipment for safe and efficient material handling
  • Invested in heavy-duty handling equipment to support large composite components

Results

Delivering a product that exceeded expectations through innovative manufacturing solutions.

The innovations enabled:

  • A significantly improved aesthetic finish
  • Reduced production cycles, enabling more agile manufacturing
  • A 30% reduction in overall production time

Strong communication and close collaboration with the client enabled each innovation to be successfully implemented while building a lasting partnership.




Reduction in production times
 

30%