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Process: Sandwich Panel

Sandwich Panel

Assembly process in which a core material (foam, balsa wood, or honeycomb) is bonded between two composite skins. The materials are prepared and cleaned, adhesive is applied, and the assembly is held under pressure during curing before drilling and hardware installation.

Sandwich Panel Process

The Steps

Material Preparation

Core materials and composite skins are prepared and cleaned to ensure proper bonding

Bonding Preparation

The skins and core are positioned and aligned for bonding

Adhesive Application

Structural adhesive is applied to the bonding surfaces

Panel Assembly and Bonding

The skins and core are assembled and held under pressure to ensure proper bonding

Adhesive Curing

A chemical reaction converts the adhesive from a liquid to a solid state

Drilling and Hardware Installation

Holes are drilled and hardware is installed as required